Up to 40 % less yarn imperfections (IPI) and up to 40% more production
Even an experienced technologist cannot carry out extremely narrow Target settings of e.g. 3/1000" with the “cold” card at standstill, because centrifugal forces and expansions due to the temperate increase have a considerable influence on this setting. In addition, a carding gap set once without T-GO results in a "blind flight" in terms of quality in the downstream production process. With the automatic, constant setting of the ideal carding gap by T-GO, yarn manufacturers can realise unprecedented quality and productivity potentials.
The blue sensor monitors the waste quality and the precision motor adjusts the mote knife if necessary.
Up to 2% raw material savings with WASTECONTROL
Truetzschler cleaners with WASTECONTROL have ensured the best raw material utilisation and minimum waste for years. From now on, WASTECONTROL is also part of the intelligent carding with the TC 19i. The optical sensor of WASTECONTROL permanently monitors the waste quality at the most important cleaning point, the licker-in. If too many good fibers are registered in the waste, the system optimizes the mote knife adjusting system via the servo motor. The influence of WASTECONTROL on the cost-effectiveness of carding is tremendous. Whereas on other cards the waste separation is not measurable and cannot be influenced during production, the TC 19i always works at optimum efficiency thanks to the permanently measured data.
With WASTECONTROL, the best is permanently brought out of cotton.
Immediate quality control with NEPCONTROL and digital mill monitoring system “My Mill“
Prompt identification of quality deviations
Nep reduction is the most important quality criterion during carding. For this reason, the nep level in the card sliver should be permanently monitored. Deviations from quality are detected immediately, not hours or days later during laboratory tests.NEPCONTROL monitors each single metre of card web during production and provides con-crete insights into quality.
NEPCONTROL and Mill Monitoring System “My Mill”
The NEPCONTROL data is transmitted to the higher-level production and quality information system My Mill. The intelligent evaluation and display of the results immediately indicates:
Are any of the values outside the desired quality range?
Is there any clothing damage?
Has there been a change to raw material data?
Is clothing maintenance required?
The quality manager can respond without delay, even while on the road.
Nep Sensor NEPCONTROL
SMART TOUCH - Identification via personal chips
Operation – as simple as with a Smartphone
The monitor forms the interface be-tween the operator and the machine. For the first time, it is designed in multi-touch technology. Operation is just as intuitive as using a Smart-phone or tablet.
Identification via personal chips
The control recognises the person and the authorisation by the chip. In this way, the operator only receives the information required for the fulfil-ment of his role
More overview in the card room with T-LED
The operator can read the operating status of the machines or quality parameters at a glance from the T-LED remote display over large distances.